Greetings, I am Wagner Ramírez, artisan liquor maker.
This has
been one of the most complete challenges in my career as an artisan liquor
maker, because the elaboration of this liquor involves all the stages, from
fermentation to cold filtering and, I must warn, you need to master brewing,
distilling and macerating techniques.
This
process is divided into three stages:
The
elaboration of the “beer”, the distillation of the “whiskey”, the maceration of
the liquor and the final finish.
I have
designed this process to obtain at least 1000 ml of liquor with a degree of
alcohol of 35% by volume and 12% sugar by mass. Same estimated values as Jack
Daniel’s Honey.
If you have
a 40% neutral corn whiskey you can go to step 3.
1. The "Beer"
Ingredients
- 25 liters of water without chlorine.
- 4 kg of broken yellow corn.
- 2 kg of ground diastatic malted barley.
- 1 sachet of yeast for wine with tolerance to 15% alcohol.
Process
- Place 12.5 liters of 70-degree Celsius water in an ice kepper (cooler)
- Gradually add the broken corn and ground malted barley.
- Stir well, leave no lumps.
- Cover the cooler and leave to marinate for an hour.
- Filter the grains and place the wort in a pot.
- Place the beans in the cooler, add another 12.5 liters of 70-degree Celsius water and repeat the process.
- Boil all the wort for an hour.
- You should get 15 liters of wort with a density of 1,196 g / ml. These values are approximate and may vary, do not worry.
- Place the wort in the fermenter and lower the temperature to below 30 degrees Celsius.
- Add yeast and stir well.
- Cover the fermenter, set the air trap, and leave to ferment in a cool place (18-25 degrees Celsius).
2. Distillation
Filter the
"beer" with a cloth strainer.
Place the
"beer" in the traditional still.
Make a
first quick distillation. Cut off the methanol head and save the hearts and
tails.
The second
distillation will be very slow and with low heat. Cut off the entire head that
has a solvent scent. Save hearts with sweet scents. Discard the unpleasant
scent tails.
You must decide,
assess the aroma of your whiskey, and decide whether to do a third distillation
or not. I usually always distil three times; I like that aromatic profile.
Lastly,
lower the whiskey to 40% alcohol by volume.
3. Maceration
Ingredients
1000 ml of
40% neutral corn whiskey.
120 ml of
honey.
5 g medium
roast American oak chips.
1 clove.
Process
Place all
ingredients in a sealable glass jar.
Let
marinate for 15 days in a cool, dark place.
4. Finish
Filter the
plant matter with a strainer.
Place the
liquor in a clean jar and store in the refrigerator for 15 days so that the
solid particles settle to the bottom.
Transfer
the liquor to another bottle, leaving the sediment behind. You can repeat this
step twice to clarify more.
Bottle it.
Enjoy it.
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